SERVICES WE PROVIDE
Mack Molding
Comprehensive Manufacturing Services Built for Innovation
Mack Molding is a vertically integrated contract manufacturer supporting world-class companies in the medical, industrial, transportation, robotics, and energy & utilities markets.
With deep capabilities in injection molding, design & development, sheet metal fabrication, machining, prototyping, and turnkey assembly, we help customers bring complex products to market—faster, smarter, and more cost-effectively.
From Concept to Completion
We can engage at any stage of your product lifecycle—from early design and prototyping to full-scale production and fulfillment. With three facilities dedicated to product development and tooling, we provide a seamless transition from concept to production, reducing risk, accelerating timelines, and maintaining tight control over cost and quality.
Our Core Capabilities
Design & Development – Integrated engineering support, DFM analysis, and advanced CAD/CAE tools to streamline product development and accelerate time-to-market.
- Prototyping – Rapid prototyping, soft tooling, and 3D printing services to support design validation, functional testing, and early-stage iterations.
- Plastic Injection Molding – 120+ presses from 28 to 4,000 tons, offering capabilities in large-part, gas-assist, structural foam, and two-shot molding—supported by in-house tooling and scientific molding expertise.
- Machining & Sheet Metal Fabrication – Precision components fabricated in-house through CNC machining, laser cutting, bending, welding, and finishing—from prototype to production volumes.
- Painting, Finishing & Secondary Operations – Class A painting, pad printing, ultrasonic welding, heat staking, and other value-added processes that enhance product appearance, durability, and functionality.
- Assembly & Contract Manufacturing – Turnkey system-level assembly of mechanical, electronic, and electromechanical products—including Class III PMA medical devices—with capabilities in testing, integration, packaging, and fulfillment.
- Global Supply Chain Management & Fulfillment – End-to-end sourcing, procurement, inventory management, and logistics solutions that support product launches and customer-owned inventory programs.
One Partner. Total Responsibility.
With five U.S. facilities and over a century of experience, Mack Molding delivers a tightly integrated approach that eliminates the friction of multiple vendors. Our ability to launch both plastic and metal components from a single location offers major advantages in cost, time-to-market, and quality—particularly for customers needing close coordination between materials and disciplines.
We support everything from early-stage prototypes to build-to-order system assembly, backed by robust internal systems for supply chain management, test development, data tracking, and inventory control.
Let’s Bring Your Product to Life
Whether you’re developing a next-gen surgical device, scaling industrial equipment, or launching a robotics platform—Mack Molding is ready to help you make it real.
Contact us to learn more about how we can support your next program.